Machining is a manufacturing process
that involves removing material from a
workpiece to create a desired shape or
finish.
Machining is used to create a wide range
of products, including automotive and
aerospace parts, consumer electronics,
and tools. The process can be
performed manually or using known as
CNC machines, which can execute
complex cutting operations with high
precision and consistency.
Chill cast offers many benefits for
manufacturers looking for a more
efficient method of making functional
components and improving quality.
Chill cast molds are precision machined
from metallic material with excellent
thermal conductivity and thermal
fatigue properties.
Dairesel kaynak makineler kaynaklı imalat sektöründe çok geniş kullanım alanına sahip olup, yüksek kalite, minimum çarpılma için dairesel kesitli parçaların uç uca, köşe, üst üste bindirmeli ve iç içe geçmeli kaynak konfigürasyonlarda çok iyi sonuçlar alınmaktadır. Bu makinelerde dıştan dairesel kaynaklı birleştirmeler yapılmaktadır. Tek ve çok pasolu kaynak, TIG, MIG/MAG ve SAW kaynak sistemleri kullanmak mümkündür. Kaynak yapılacak birleşim yeri kaymayacak şekilde sıkılır ve kaynak kafası hassas bir şekilde dönen iş parçası üzerinde sabit kalarak kaynak yapmış olur. Dairesel kaynak makineleri standart olarak çift torç mekanizmalı üretimi yapılmaktadır ancak tek veya daha fazla torç mekanizmalarının da adapte edilmesi mümkündür. Standart olarak dairesel kaynak makinesi 1000mm ile 6000mm arasında, çap olarak 1000mm ye kadar üretimi yapılmaktadır
Novelty Steel Designs and manufactures various steel frames for various structures and machinery. We produce bespoke steel frames based on the client drawings and preferences.
Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production.
Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.
In unserem Werk kann die Schweißproduktion nach den Bedürfnissen unserer Kunden erfolgen. Wir können Projekte für die Produktionsbedürfnisse unserer Kunden vorbereiten und sie produzieren.
Novelty Steel Designs and manufactures various steel frames for various structures and machinery. We produce bespoke steel frames based on the client drawings and preferences.
Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production.
Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.
In our factory, welded production can be made in line with the needs of our customers. We can prepare projects for our customers' production needs and produce them.
The rotary trommel / rotary drums are each designed for the respective application and transport requirements.
Depending on your requirements, the bogies / rotary drums are equipped with different drive elements, plastic parts, lid variants, handles, labeling plates, inlays and offer an optimized cleaning coating quality for the end customer.
Thanks to the optimized bogie, media and washing mechanics, e.g. ultrasonic or spray jet, reach the items to be cleaned from all sides. This contributes to improved cleaning quality, and extends also noticeably the water replacement cycle.
Investment casting can produce
complicated shapes that would be
difficult or impossible with other casting
methods. It can also produce products
with exceptional surface qualities and low
tolerances with minimal surface finishing
or machining required.
Wrought Iron Usage Areas are quite wide. Wrought iron means wrought iron. The Turkish equivalent of the French word “Fer forge” means wrought iron. Iron has been used in many different fields since its existence. In the Middle Ages, man discovered the artistic side of iron and turned the cold iron into art by heating it with fire. The main reason why wrought iron is often preferred is that it is durable and aesthetically pleasing to the eye. As for the alternative of wrought iron, we can say that the answer is laser cut wrought iron.
Wrought Iron Usage Areas:
usually window railing,
stair railing,
Oxygen Cutting is the most widely used industrial thermal cutting process. After the metal material is heated to the
ignition temperature with high heat obtained by burning in oxygen, the heated part is cut with pure oxygen gas jet.
As Ramazan Aycan Inc., we can perform oxygen cutting from 35 mm to 150 mm with our new generation CNC oxygen
cutting machines.
Abkant Twisting is a manufacturing equipment used in sheet metal forming, which can bend the sheet metal raw material and put it into the desired form. Abkant Twisting takes shape by pressing between two molds, and the molds used may vary according to the customer's request and may increase or decrease in this variability.
Advantages of Abkant Twisting
More than one bending can be produced in succession with Press Brake Twisting
Manual and fast stop settings
Twisting speed can be adjusted
Entering the desired dimensions on the panel
The Frame Welding Machine is made of welded parts of different sizes and is designed to obtain the desired special H
profiles. The machine body and the welding heads are fixed and the workpiece provide to be welded on both sides of the
part to be welded by moving by means of driven conveyors.
The hydraulic cylinders in the system provide the positioning
of the H profile placing and fixing during welding.The system
has adjustable backrests and accessories for the roofing of the
conveyor group.The system has a hydraulic piston loading unit.
The system might turn beam 90 degree with maximum weight
and maximum dimensions by means of chain or mechanical
structure.
Rotators are resistant to severe working conditions and are designed to rotate work pieces weighing 5 to 150 tons. It enables
the cylindrical parts weld sensitively by rotating clockwise or anticlockwise. In line with customer’s demanded diameter and
tonnages, its production can be made auto regulative or conventionally.
Features
-Through polyurethane coated wheels rotation quakes and uploading hitting are absorbed during welding.
-In the applications requiring high temperature and major load, featured steel wheels can be used as well.
-Wheels possess self-adjusting feature for small or big diameters. This adjustment can be made with ball screw or by
hand optionally.
-For the manual usage, digital control or analog entries can be integrated to Column Bom systems.
-Sensitive rotation with low gaped reducer
-Synchronised working feature
-Power transmission with flat gears
Clean and high-quality cutting edge
Increased productivity through reduced scrap and labor costs
Low cost maintenance and consumables
Maximum system flexibility thanks to robot mobility
Designed to run without human intervention
Easy and efficient to program, even complex paths and shapes
Provides better precision, customization, speed and safety
Optimal material utilization
Robotic Cutting Software;
Parameters automatically adjusted regarding to material and thickness.
Calculated tool-paths and robot movements can be verified with simulation.
Robot paths and laser parameters can be easily calculated on the offline CAM and simulation software.
Step data can be loaded, and paths can be determined from edges or faces of CAD data